In the warehouse, running forklifts in multiple shifts a day can be an extremely heavy task. You need to take the time to charge and let them cool, which can be difficult in busy operations. Now, with the emergence of lithium-ion batteries, opportunistic charging is becoming more and more popular. But what is it?
What is opportunity charging?
Opportunistic charging can be used for forklifts equipped with lithium-ion batteries and lead-acid batteries, but it is more suitable for lithium-ion batteries. The battery can be charged in multiple shifts at the same time. It can also use the rest time to charge the forklift. This means that the forklift can be plugged in when your employees are at lunch, rest or shift. When the operator returns, the forklift will have enough energy until the next charging opportunity. Although lead-acid batteries can still take advantage of opportunities to charge, it may have some negative side effects, such as shortening battery life and increasing maintenance requirements. For lithium-ion batteries, it can actually prolong the overall life without increasing battery maintenance.
What type of warehouse use opportunity charge?
Although opportunity charging is most suitable for multi shift warehouses, you can arrange to consult with the warehouse of Toyota forklift dealers to see if it is beneficial to your business. However, in a shift cycle, you have enough time to charge the forklift at the end of the shift. In a multi shift cycle, you have no time advantage, so opportunity charging is very helpful to reduce downtime.
Precautions for opportunity charging
Now that you know the basics of opportunity charging, you may accept the idea. But before you move on, be sure to consider the following:
Will your operation benefit from opportunity charging? As we mentioned earlier, opportunistic charging is usually used for multi shift operation. Look at how much time has passed between each shift break, and if you find that some forklifts are down while waiting for them to charge, opportunity charging may be beneficial.
What kind of charging station do you have?
Opportunity charging does require a specific charging station, so you will not be able to use the same charging station as lead-acid batteries. This is the initial investment your company needs to consider before making a decision.
If you have any questions, please contact the warehouse for consultation! If you are considering replacing lithium-ion batteries and charging opportunities, Toyota forklift dealers may be a good resource. They will be able to help you understand whether your business needs to make changes, and the correct location and process when making changes.
Remember that opportunistic charging does not apply to every operation. Make sure you take the time to study and talk to experts from Toyota forklift dealers. If used properly, opportunistic charging can be used to reduce downtime and keep your operations running smoothly.
