Terex Cranes has introduced "Smart Flex" technology for its line of aerial work platforms (AWPs) and boom lifts. Traditional boom lifts have a fixed load chart based on the worst-case scenario stability. Smart Flex utilizes a network of sensors on the chassis, boom, and platform to calculate the machine's center of gravity in real-time. The system integrates a "Envelope Control" feature that automatically restricts the boom's range of motion if the load exceeds the safe limit for that specific configuration.
For example, if a worker places a heavy tool chest in the platform basket, the Smart Flex system recalculates the load chart instantly. Instead of simply shutting down the machine, it limits the boom's outreach to a safe radius while still allowing full height. This prevents tip-overs without completely halting productivity. Additionally, the system features a "Zone Limiting" function that can be programmed to avoid overhead power lines or fragile building facades. The operator can set a virtual "no-go" zone in the controller; if the boom approaches this virtual wall, the system automatically slows and stops the movement, protecting both the worker and the infrastructure.
