Construction vehicles and forestry vehicles such as bulldozers, harvesters, logistics forklifts and mobile cranes are characterized by high production capacity. In areas where there is such a demand, it is common practice to require tact time, serial production or mass production.
The development of technologically advanced processing solutions to reduce processing time, provide high availability and high precision is the key to meeting the production challenges in this field.
The solution must minimize the downtime associated with assembling workpieces or auxiliary operations, thereby optimizing headstock and tool changeover time. In addition, it must be possible to carry out unmanned production, and the operator must intervene as little as possible, but reliability must be guaranteed.
The solution must minimize the downtime associated with assembling workpieces or auxiliary operations
SORALUCE, a well-known European machine tool manufacturer, a leader in the field of milling, boring and multi-function machine tool development, provides a wide range of processing solutions for manufacturing engineering vehicles to meet industry needs, and is fully focused on achieving high productivity and Guarantee accuracy.
Each component has a unique solution?
SORALUCE provides different solutions for different key components in the field of construction machinery, such as booms, bucket arms, frames and buckets, and adjusts the solutions according to the required beat. From a single machine tool with a rotary table, a flexible solution and a solution suitable for frame machining to a counter-boring and milling solution with a pendulum-that is, it consists of two machines working on the same component at the same time.
Boom solution-head boring and milling
The head-to-head boring and milling solution reduces the time by 50% while ensuring the machining accuracy. Machining can be performed in a single clamping. It is not only suitable for processing series of workpieces, but also for mass production. The footprint is reduced, with dual control panels, one operator can control two machine tools in one position.
Pendulum machining (multiple work areas) greatly improves productivity by combining different workstations for continuous machining. When one workstation of the machine tool is continuously processing, another workstation is processing the workpiece at the same time, which meets the requirements of unmanned production.
The solution also includes CNC program synchronization and zero search between machine tools, as well as transmission beats to ensure the high precision of the processed workpieces. It is also equipped with an anti-collision system to prevent two machine tools from colliding when programming fails.
Forklift U-shaped and T-shaped material solutions-automatic palletizing system
SORALUCE also provides highly flexible and automated solutions, equipped with a complete palletizing system, aimed at unmanned production of large workpieces and complex and variable geometric workpieces.
Frame-Highly difficult parts can also be used to create flexible production lines
Another unique advantage of SORALUCE is the ability to produce customized processing heads with automatic clamping and automatic changeover to process difficult-to-reach parts. Moreover, the intelligent management software of a centralized tool magazine is specially equipped for the machine tool, which is very useful when a large number of tools are required in the processing process, and the operator has very little intervention.
With the world’s most important OEM manufacturer's first-level qualifications, SORALUCE has the ability to execute overall projects, can provide a complete production line and provide turnkey solutions to specific manufacturing problems, which is a deeper level of automation Craft.
